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Project completed

Automatic Stacking Line for Fruit Pallet Boxes After a Washing Machine

Description and operation

Manufacturing and supply of a stacking system for fruit pallet boxes after leaving a washing machine.

The operation of the installation would be the following:

  • The pallet boxes come out one by one from the pallet box washer upside down.
  • The stacking robot grabs them and turns them.
  • Wait a few moments (to be defined and with the possibility of modifying it by the client) for all the water that may have accumulated in the bin to drain.
  • Stack the pallet boxes in stacks of 4 pallet boxes or 3 pallet boxes + 1 pallet box turned 90º and inserted inside the third pallet box + 1 pallet box face down.

The installation includes safety, CE documentation and operating manuals.

Products and installation features

The facility would have a production capacity of 120 pallet boxes/hour and could accommodate different types of pallet boxes, but all the pallet boxes would have to be the same to make a complete stack.

  • Production: 120 pallet boxes/hour
  • Dimensions supported by the installation:
    • Plastic pallet box 1.100 x 1.200 x 780 (mm)
    • Plastic pallet box 1.100 x 1.200 x 650 (mm)
    • Plastic pallet box 1.100 x 1.200 x 780 (mm)
    • Plastic pallet box 1.100 x 1.200 x 760 (mm)

Background, benefits, innovation and customer improvements

Background:

Previously, the client used a forklift and waited for the pallet boxes to come out of the washing machine before stacking them, which involved the difficulty and risks of placing one pallet box inside another with a forklift.

Benefits and improvements:

  • Increased productivity.
  • Reduction of labor costs.
  • Resource optimization.
  • Improved workplace safety, both in terms of workstations and the use of automated machinery with all the necessary safety guarantees.
  • Greater efficiency in operations.
  • Obtaining data on production and managed products.
  • Complete automation of the process.
  • Adaptability to different types of pallet boxes.

Turnkey solutions that make a difference